ZK Disc Stack Centrifuge Series

ZK disc stack centrifuge product line is very rich, including DBY260, DBY350, DBY400, DBY470, DBY550, DBY640, DBY730 and other models of ordinary type, food grade and explosion-proof grade and other series to meet the needs of customers in different fields . Each of our product series adopts a unique design and is equipped with an automatic control system, which can significantly improve production efficiency, reduce energy consumption costs, and ensure production quality and safety. If you are looking for a reliable and efficient disc stack separator supplier, ZK SEPARATION will be your best choice.

  • Disc Stack Centrifuge

ZK Disc Stack Centrifuge Process Features

Efficient and stable operation
Efficient and Stable Operation

ZK SEPARATION is dedicated to creating high-quality and cost-effective products. We have high-quality modern processing equipment, which provides the fundamental assurance for producing top-notch separators in the processing workshop. The ZK high-efficiency disc stack centrifuge boasts an exceptional separation factor of up to 14,500G and can achieve efficient and stable operation, whether as a stand-alone machine or within a modular design.

High-Performance Stainless Steel Material

To ensure the stability and lifespan of the separator, considering the possibility of corrosive ions or substances in some separated materials, we opt for materials with high strength and excellent corrosion resistance. Examples include AISI 321, AISI 316, AISI 316L, and high-strength Cr-Ni-Mn stainless steel. We will make rational selections among these materials based on the characteristics of the substances to ensure the efficient operation of the separator.

High-performance stainless steel
Automated cleaning system and advanced programs
Automated Cleaning System and Advanced Programs

The control system of ZK disc stack centrifuge is equipped with a fully automated cleaning program, capable of cleaning the external surfaces of the machine hood and the drum. This ensures that each mechanical cleaning is thoroughly carried out, avoiding any impact from human factors on the cleaning effectiveness. This cleaning system is highly suitable for the biopharmaceutical field, meeting the requirements of CIP/SIP, and complying with GMP regulations.

Working Principle of Disc Stack Centrifuge

Disc stack centrifuge is a kind of industrial centrifuge used to clarify and separate liquids. It also belongs to vertical centrifuge. Because there is a set of disc-shaped parts (discs) nested together in the drum named disc centrifuge. The drum is driven by a motor through a vertical shaft to rotate at a high speed. The material enters the disc centrifuge drum through the feed pipe, and then enters the disc group. It accelerates in the distribution chamber until synchronized with the speed of the drum. When the suspension (or emulsion) flows through the gap between the discs, the solid particles settle on the discs to form sediment under the action of centrifugal force. The sediment slides along the surface of the disc, then it separates from the disc and accumulates in the part of the drum with the largest diameter - solid slag collection chamber. The solid phase is discharged by controlling the sealing water and slag water, and the separated liquid is discharged from the liquid outlet. The function of the disc is to shorten the settlement distance of solid particles and expand the settlement area of the drum. The installation of the disc in the drum greatly increases the production capacity of the separator.

  • Separator working principle

Popular Application Industries of Disc Stack Centrifuge

Disc stack centrifuge is a common centrifugal separation equipment, which is widely used in various fields. It can efficiently separate and purify different components and is suitable for industries such as pharmaceutical research and development, biotechnology, food processing and environmental science. ZK disc stack separator can provide you with fast and reliable separation solutions.

Applications Application Scenarios
Animal and Vegetable Oils Rapeseed oil, cottonseed oil, corn oil, palm oil, soybean oil, peanut oil, sunflower oil, pepper oil, rice bran oil, sesame oil, safflower oil, etc.; animal oils include: fish oil, animal fat oil, etc.
Food & Beverage Dairy Purification of dairy products (milk, goat milk, camel milk, etc.); stripping of liquid milk and fat; extraction of fruit juice (orange juice, coconut milk, apple juice, etc.), vegetable juice, tea drinks, coffee, beer, etc.
Biological Fermentation Antibiotics, extracts (vitamins, penicillin, Escherichia coli, antibiotics, hormones, etc.), concentration of microorganisms, concentration and clarification of fermented liquids, and extraction of traditional Chinese medicines.
Chemical Industry Coal tar, combustible and flammable extracts are separated.
Industrial Environmental Protection Purification of cutting fluid, grinding fluid, surface cleaning agent, polishing fluid, quenching fluid, etc.; purification and regeneration of industrial oil such as hydraulic guide rail oil, mold release agent, oil film bearing oil, grinding fluid, rotor sealing oil, etc.
Mineral Oil for Ships Removal and purification of moisture and mechanical impurities in marine diesel engine fuel, including heavy diesel oil, low flow oil, hydraulic oil, light diesel oil, lubricating oil and other oil series.

Why Choose ZK SEPARATION ?

As a professional manufacturer of liquid and solids separation equipment, ZK SEPARATION is committed to providing our customers with products of the highest quality, safety and best performance. We are certified to ISO 9001, ISO 28001, ISO 14001, CE, EAC, DNV, GOST-R and other international standards.

  • Annual Equipment Sales
    400
  • Patents
    60
  • Industry Coverage
    20
  • Partners
    150

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ZK SEPARATION