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Surimi Processing

When traditional surimi processing removes some water-soluble components in the surimi, it also removes some valuable insoluble components, resulting in a decrease in surimi yield. The centrifuge can recover 60-95% of the suspended solids in the surimi processing washing water and reduce the average dehydration loss by about 50%. Therefore, compared with traditional surimi processing, the advantages of centrifuges are becoming more and more obvious.

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ZK SEPARATION Decanters for Surimi Processing

ZK Decanter Centrifuge has the function of continuous feeding and continuous discharging, which can make the entire surimi processing production line continuous, hygienic, and automated. Moreover, the use of centrifugal separation to replace the rotating filter and screw press used in traditional surimi processing will effectively reduce the process steps of surimi production and increase surimi yield. Moreover, in addition to strong wear resistance, the equipment is also equipped with excessive vibration protection, motor overload and overheat protection, bearing temperature monitoring, conveyor torque protection, and airtight explosion protection.

Surimi Processing Decanter Parameters
Model LW(F)250 x 1025C LW(F)350 x 1435C LW(F)450 x 1845C LW(F)520 x 2150C LW(F)650 x 2600E LW(F)750 x 2800E
Speed (rpm) 5000 4000 3500 3500 2600 2200
Max G Force 3500 3136 3087 3567 2460 2033
Main Motor (kW) 7.5 ~ 11 12 ~ 15 30 ~ 37 45 ~ 55 90 ~ 110 110 ~ 160
Back Motor (kW) 3 ~ 4 4 ~ 5.5 7.5 ~ 11 11 ~ 15 22 30
Capacity (m3/h) 1 ~ 5 5 ~ 8 10 ~ 15 15 ~ 20 30 ~ 90 40 ~ 100
Weight (kg) 1250 2500 4200 5200 7800 11000
Dimension (mm) 2500 x 800 x 1150 3700 x 1050 x 1200 4300 x 1150 x 1450 5100 x 1250 x 1600 6250x2000x1550 6500x2200x1600
Drive Type VFD + PLC + HMI
Bowl Material SUS2205(Duplex Stainless Steel) / SUS2304 (Duplex Stainless Steel) / 316L / 316 Centrifugal Casting
Screw Material SUS2205(Duplex Stainless Steel) / SUS2304 (Duplex Stainless Steel) / 316L / 316 Centrifugal Casting
Bearing SKF / NSK

Surimi Processing Process

Surimi processing process

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Why Choose ZK Decanter Centrifuge?

reliable
Reliable Quality

The bowl (core component) is made of SAF 2205 duplex stainless steel by centrifugal casting process, and its performance is superior to conventional 304 and 316. All weld joints have undergone flaw detection and thermal treatment, and are provided with certificates of conformity or records for traceability.

stable
Stable Operation

The dynamic balance precision of the centrifuge is ≥ Class 2.5, which is superior to the requirement of the standard, so that the centrifuge can be operated smoothly and its longevity is extended. The noise of the complete machine is < 85 dB, the vibration intensity is < 7.1 (load) and 4.5 (no-load). It is equipped with a mechanical and electrical dual overload protection device to ensure safe operation.

long service
Long Service Life

The screw conveyor and bowl adopt of the most advanced, reliable and convenient wear-resistant treatment technology and structure in China. All bearings adopt original imported NSK/SKF bearings. The electric control box is made of electrical elements of famous brands such as Siemens and Schneider.

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High Degree of Automation

ZK decanter differential speed automatic control technology can automatically adjust the screw conveyor’s differential speed, to prevent overload and blockage. The complete machine is equipped with bearing temperature sensor and vibration sensor, and is provided with alarms for main motor overload, differential over torque, low differential speed, etc. Meanwhile, its supporting frequency conversion (flameproof) control cabinet can realize automatic start and stop with one key.

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